Manufacturing Business Intelligence.


Solutions That Drive Operational Excellence.

Key Solutions

With over 30 years of experience providing industry professional services, in three technology areas, for many industries:

Manufacturing Execution Systems (MES)

Manufacturing Execution Systems (MES) on SAP MII, ME and DM platforms. Our consultants work with you to define your shop floor Digital Transformation / Industry 4.0 strategy and roadmap. Delivering smart factories and fostering intelligent enterprise.

Industrial Shop Floor Control Solutions.

Design and deploy PLC, SCADA, IIOT, AI, and ML systems, along with granular machine data extraction to drive process improvements and provide the prescriptive insights via AI/ML data analysis.

Electrical Utility Automation Infrastructure

Electrical Utility Automation Infrastructure, protection control and telecommunication substation automation (E-House) and associated auxiliary systems, including IEC-61850 protocols.

MES Solutions at RTS

RTS Consulting Automation specializes in delivering Manufacturing Execution System (MES) solutions that empower businesses to achieve Industry 4.0 transformation. Our expertise in SAP MES solutions spans Production Management, Quality Management, and Real-time Data Integration, helping you optimize your manufacturing operations from shop floor to top floor.

Explore our SAP MES offerings in detail:

Production Management

Maximize efficiency and control with our SAP MES Production Management solutions. We help you streamline production processes, from order creation to execution, ensuring that your shop floor operates at peak efficiency.

Key Features:

    • Real-time production visibility and control
    • Advanced scheduling and execution capabilities
    • Seamless integration with SAP ERP systems
    • Enhanced equipment utilization and throughput

Quality Management

Our SAP MES Quality Management solutions ensure that quality is built into every stage of your manufacturing process. Gain real-time insights into product quality, enabling proactive decision-making and defect reduction.

Key Features:

    • Real-time quality monitoring and reporting
    • Integrated quality controls throughout production
    • Root cause analysis for continuous improvement
    • Compliance with industry-specific standards and regulations

Real-time Data Integration

Unlock the power of data with our Real-time Data Integration solutions. We connect your shop floor equipment, such as PLCs, SCADA, IIoT devices, and more, to your SAP MES for granular, real-time insights that drive operational excellence.

Key Features:

    • Real-time data collection from machines and devices
    • AI/ML-driven prescriptive insights for decision-making
    • Seamless integration with SAP MII, ME, and DM platforms
    • KPI benchmarking and performance analytics

Industrial Automation at RTS

At RTS Consulting Automation, we provide customized automation solutions designed to meet the unique needs of your manufacturing processes. Our solutions integrate the latest in PLC, SCADA, IIoT, and AI/ML technologies, enabling manufacturers to optimize their operations from the shop floor to the top floor.

Overview of Our Automation Solutions

Our turnkey automation solutions are tailored to meet the specific requirements of your industry. Whether you need to improve production workflows, enhance quality control, or integrate cutting-edge technology, RTS offers comprehensive services from system design to implementation and support.

    • Customized Plant Floor Control Systems: We specialize in PLC and SCADA programming, designed to automate manufacturing cells and processes based on your operational goals.
    • Electrical Controls Design & Panel Fabrication: Our experts deliver bespoke control panel fabrication to fit the exact specifications of your plant, ensuring seamless integration with existing systems.
    • AI & ML-Driven Insights: Using artificial intelligence and machine learning, we provide prescriptive insights to help you make data-driven decisions for improved productivity and cost savings.
    • Shop Floor Data Integration: Our real-time data collection solutions connect your shop floor equipment to cloud data lakes for enhanced data visibility and performance benchmarking.
    • IIoT Integration for New Value: Unlock the potential of your shop floor by integrating IIoT devices, providing granular, real-time machine data to drive operational improvements.

Industry-Specific Applications

Our automation solutions are designed to be versatile and scalable, addressing the distinct challenges faced by various industries:

    • Automotive: Improve assembly line efficiency with flexible automation and real-time production insights.
    • Pharmaceuticals: Enhance quality control and compliance through precise SCADA systems and integrated data analytics.
    • Mining & Chemicals: Leverage robust PLC systems to automate hazardous operations and enhance safety protocols.
    • Food & Beverage: Implement AI-driven production management for increased throughput and reduced downtime.

Reliable, Energy-Efficient Electrical Utility Solutions

At RTS, we design and fabricate innovative solutions for electrical transmission and distribution utility systems that prioritize reliability, energy efficiency, and smart grid technologies. As an ISO 9001:2015 certified supplier, we ensure that every engineered-to-order product meets the highest standards of quality and specification compliance.

Custom-Built Modular Protection Control & Telecommunication (PCT) Substations

RTS specializes in creating custom protection control and telecommunication (PCT) substations, also known as E-Houses, tailored to meet your unique requirements. Our pre-tested solutions cover all levels of electrical power transmission, distribution, and generation. Whether for electrical utilities, renewable energy installations, industrial sites, or the transport sector, RTS provides dependable solutions that ensure seamless power distribution.

PCT Panel Design & Manufacturing

Our PCT panels are designed for a wide range of applications, delivering precise control and protection for your electrical systems. RTS’s expertise includes:

    • Substation automation equipment
    • Metering and fault recording
    • Transformer Automatic Voltage Control (AVC) systems
    • Protection for generators, transformers, feeders, busbars, and mesh corners
    • Digital control systems
    • Mimic control boards and substation control panels

Smart Grid Technologies for Modern Utility Systems

RTS offers smart grid technology solutions that help utilities transition to more energy-efficient systems, optimizing power distribution and reducing energy losses. Our Automatic Voltage Control (AVC) systems monitor transformer loads and adjust voltage levels in real-time, improving system efficiency. Additionally, our Automatic Capacitor Control System (ACCS) helps reduce VAR losses in power lines, enhancing the overall energy performance of the grid.

Key Components of Our Electrical Utility Solutions

RTS’s PCT panels house a variety of critical components that ensure precise control and data collection, including:

    • Protection & Control IEDs
    • Meters and Fault Recorders
    • Control Switches & Mimic Panels
    • Network Switches & GPS Clocks
    • PLC Equipment
    • Industrial Computers & HMI Monitors

Custom Panel Fabrication and Installation Services

RTS offers custom panel fabrication to meet your project’s specific needs, with services that include:

    • Custom panel and rack fabrication
    • Procurement of electrical components & IEDs
    • Installation of electrical equipment
    • Quality assurance checks (Buzz Tests, etc.)
    • Panel FAT/SAT
    • Inter-panel cabling and installation

Advanced Panel Solutions for Efficient Grid Management

    • Automatic Voltage Control (AVC): Monitors transformer voltage levels and sends signals to adjust taps, ensuring optimal load voltage.
    • Annunciator & Marshalling Kiosk Panels: Displays substation signals with continuous signal recording and printing.
    • Automatic Capacitor Control System (ACCS): Improves power factor and reduces VAR losses in the network through automated control logic.
    • Mosaic Control Panels: Used to control switching equipment and monitor energy consumption, with easy modification for future expansion.
    • Interposing Relay Panels (IRP): Enables seamless communication between the control center and electrical components such as motors, pumps, and lighting.

Line and Transformer Protection Panels

RTS provides a range of protection panels to ensure the safety and efficiency of your electrical systems, including:

    • Line Feeder Protection Panels: Offering distance protection, line differential protection, and breaker failure protection.
    • Transformer Protection Panels: Includes differential protection, earth fault protection, and breaker failure protection.

Energy Efficiency & Smart Grid Benefits

By implementing RTS’s advanced smart grid solutions, electrical utilities can achieve:

    • Improved reliability through real-time monitoring and control
    • Increased energy efficiency with Automatic Voltage Control and capacitor control systems
    • Reduced operational costs by minimizing power losses and optimizing asset utilization
    • Enhanced system protection with comprehensive control panels for substations, transformers, and feeders

RTS is your trusted partner in designing and deploying energy-efficient, reliable, and scalable electrical utility solutions. Contact us to learn more about how we can support your smart grid technology and power distribution needs.